Template job reportClass A diesel pusher · Freightliner XCR · 2026-01-29

    2013 Newmar Dutch Star Windshield Replacement and Leak Repair — Tampa, Florida

    A 2013 Newmar Dutch Star 4018 arrived with a cracked driver-side panel and a long-running water leak at the lower windshield corner. The panel was replaced and the leak traced to a failed original urethane bead; the front-cap framing was checked for rot before resealing. Completed in Tampa over two days for $2,460 including the glass, reseal and moisture inspection.

    Location
    Tampa, FL
    Service
    In-shop
    Install time
    Day 1 removal and dry-out, Day 2 set and seal
    Final price
    $2,460

    Job details

    RV2013 Newmar Dutch Star 4018
    ClassClass A diesel pusher
    ChassisFreightliner XCR
    DamageCracked driver-side panel plus water intrusion at the lower corner
    Glass suppliedCurved coach windshield, driver side, with new gasket
    Part sourceOEM
    Crew3 technicians
    Cure / drive-away24 hr before travel
    Quoted$2,200 – $2,700
    Final invoice$2,460
    InsuranceGlass covered; leak-related repair excluded as maintenance
    ShopRV Glass Guru

    How the job ran

    1. 1

      Leak traced

      Interior staining and a soft dash edge pointed to the lower windshield corner rather than the roof.

    2. 2

      Panel removed

      Original 2013 urethane found separated along the bottom run — the leak path.

    3. 3

      Moisture check

      Framing metered dry after 18 hours; no rot found, no structural repair needed.

    4. 4

      Reseal and set

      Fresh bead, new gasket, panel set and held 24 hours before the coach left.

    Photos from the job

    2013 Newmar Dutch Star 4018 RV glass job in Tampa, FL — Staining on the interior dash trim below the leak point
    Staining on the interior dash trim below the leak point
    2013 Newmar Dutch Star 4018 RV glass job in Tampa, FL — Panel out — original urethane bead separated along the lower corner
    Panel out — original urethane bead separated along the lower corner
    2013 Newmar Dutch Star 4018 RV glass job in Tampa, FL — Framing moisture-metered before the new bead was laid
    Framing moisture-metered before the new bead was laid

    Technical specifications

    Glass typeCurved laminated coach glass, shade band
    Panels replaced1 of 2 (passenger side sound)
    Leak sourceFailed original urethane, lower driver corner
    Rot foundNone — caught before framing damage
    WarrantyLifetime against leaks at the sealed perimeter
    "The leak had been driving me crazy for two seasons and three shops blamed the roof. Pulling the glass found it in an hour."
    Verified customer — Tampa, FL

    Why glass jobs and leaks belong together

    Florida coaches sit in daily summer rain and constant UV, and a 13-year-old urethane bead is at the end of its service life whether the glass is cracked or not. When a panel comes out for a crack, the perimeter is exposed — that is the one moment where a leak can be diagnosed properly instead of guessed at from the inside.

    Owners chasing a mystery leak often replace roof sealant repeatedly because water tracks downhill from where it enters. A windshield perimeter failure shows up as staining on the dash, a soft edge on the interior trim, or a musty smell in the cab.

    Catching it before rot

    The expensive version of this job is the one where framing behind the front cap has been wet for a couple of seasons. Once the wood or composite structure is saturated, the glass work is the cheap part and cap repair runs into five figures.

    Here the framing metered dry, which is the difference between a $2,460 job and a $12,000 one. Any RV showing interior staining near the windshield should be looked at within the season, not next year.

    Frequently Asked Questions

    Can a leaking RV windshield be resealed instead of replaced?

    Sometimes — if the glass is sound and the leak is at an accessible edge, a partial cut-in and reseal can work. When the original bead has failed along a full run, as it had here, pulling the panel and laying a fresh bead is the only durable repair.

    Does insurance cover a leaking windshield?

    Generally no. The cracked glass was covered under comprehensive, but the seal failure and reseal labor were treated as maintenance and excluded.

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